Sometime in the early part of March, Frank convinced Markham that he could construct a new and practical engine, using only previously tried mechanical principles.[18] Drawing up new plans for this engine, he took them to Charles Marshall who began work on the patterns for the new engine castings. After the patterns had been delivered to the foundry, Frank left Springfield for a short vacation in Groton, Connecticut, where he visited with his fiancée. On May 17, 1893, several weeks after his return to Springfield, they were married.
The engine castings were undoubtedly received from the foundry prior to Frank Duryea's marriage, and the work of machining and assembling the parts went on through the spring and summer. This engine, still on the carriage in the Museum of History and Technology, is cased with a water jacket, and has bases on top to support the front and rear bearings of the starting crankshaft, and a base with port on the upper right side where the exhaust-valve housing was to be bolted. On the underside are two flanges, forming a base for seating the engine on the axle. A separate combustion chamber is cast and bolted to the head. Inside this chamber are located the igniter parts of Frank's electric ignition system. The fixed part, an insulated electrode, is screwed into the right side of the chamber and is connected with the ignition switch outside, to which one of the ignition wires is attached. A breaker arm inside is pinned to a small shaft extending through the top of the chamber. Around the breaker-arm shaft is a small coil spring (originally a spiral spring, according to the letter of Charles Duryea shown in fig. 17), anchored below to a thin brass finger extending toward the right side of the car, and above to a nut screwed tightly onto the shaft. This nut is also the terminal for the other ignition wire. The action of the spring keeps the breaker arm and the electrode in constant contact until the push rod on the end of the piston strikes the arm and separates the two parts. Breaking contact then produces the ignition spark. Since the mechanism would spark at the end of both the exhaust and compression strokes, the battery current is conserved by a contact strip, on the underside of the larger exhaust-valve gear, by means of which the flow of current is cut off during the greater part of the cycle.