In vacuum distillation, the operation is begun without the use of vacuum. Vacuum is introduced only when the distillation has proceeded for a time and the introduction of this must be carefully regulated, else the rapid influence of vacuum will cause the contents of the still to overflow. When distillation has begun a constant level of fatty acids is retained therein by opening the feeding valve to same, and the heat is so regulated as to produce the desired rate of distillation. As soon as the distillate flows darker and slower, the feeding valve to the still is shut off and the distillation continued until most of the contents of the still are distilled off, which is indicated by a rise in the temperature. Distillation is then discontinued, the still shut down, and in about an hour the contents are sufficiently cool to be emptied. The residue is run off into a proper receiving vessel, treated with dilute acid and used in the distillation of tar.
In the distillation of tar the same method as the above is followed, only distillation proceeds at a higher temperature. The first portion and last portion of the distillate from tar are so dark that it is necessary to add them to a fresh charge of fatty acids. By a well conducted distillation of tar about 50 per cent. of the fatty acids from the tar can be used to mix with the distilled fatty acids. The residue of this operation called stearine pitch or candle tar consists of a hard, brittle, dark substance. Elastic pitch only results where distillation has been kept constant for several days without interrupting the process, and re-distilling the tar. In a good distillation the distillation loss is 0.5 to 1.5% and loss in pitch 1.5%. Fatty acids which are not acidified deliver about 3% of pitch. Very impure fats yield even a higher percentage in spite of acidifying. For a long time it was found impossible to find any use for stearine pitch, but in recent years a use has been found for same in the electrical installation of cables.
[12] Journ. Ind. Eng. Chem. (1909), I, p. 654.
While it is possible to attain a certain amount of efficiency in determining the worth of the raw material entering into the manufacture of soap through organoleptic methods, these are by no means accurate. It is, therefore, necessary to revert to chemical methods to correctly determine the selection of fats, oil or other substances used in soap making, as well as standardizing a particular soap manufactured and to properly regulate the glycerine recovered.