The Douglas DC-7 is an American transport aircraft built by the Douglas Aircraft Company from 1953 to 1958. A derivative of the DC-6, it was the last major piston engine-powered transport made by Douglas, being developed shortly after the earliest jet airliner—the de Havilland Comet—entered service and only a few years before the jet-powered Douglas DC-8 first flew in 1958. Unlike other aircraft in Douglas's line of propeller-driven aircraft, no examples remain in service in the present day, as compared to the far more successful DC-3 and DC-6.
Design and development
In 1945 Pan American World Airways requested a DC-7, a civil version of the Douglas C-74 Globemaster military transport. Pan Am soon canceled their order. That proposed DC-7 was unrelated to the later DC-6-derived airliner.
American Airlines revived the designation when they requested an aircraft that could fly the USA coast-to-coast non-stop in about eight hours. (Civil Air Regulations then limited domestic flight crews to 8 hours' flight time in any 24-hour period.) Douglas was reluctant to build the aircraft until American Airlines president C. R. Smith ordered 25 at a total price of $40 million, thus covering Douglas' development costs.
The DC-7 wing was based on that of the DC-4 and DC-6, with the same span; the fuselage was longer than the DC-6B. Four eighteen-cylinder Wright R-3350 Duplex-Cyclone Turbo-Compound engines provided power. The prototype flew in May 1953 and American received their first DC-7 in November, inaugurating the first non-stop east-coast-to-west-coast service in the country (unrealistically scheduled just under the eight-hour limit for one crew) and forcing rival TWA to offer a similar service with its Super Constellations. Both aircraft frequently experienced inflight engine failures, causing many flights to be diverted. Some blamed this on the need for high-power settings to meet the notional schedules, causing overheating and failure of the engines' power recovery turbines.
The DC-7 was followed by the DC-7B with slightly more power, and on some DC-7Bs (Pan Am and South African Airways), fuel tanks over the wing in the rear of the engine nacelles, each carrying . South African Airways used this variant to fly Johannesburg to London with one stop. Pan Am's DC-7Bs started flying transatlantic in summer 1955, scheduled 1 hr 45 min faster than the Super Stratocruiser from New York to London or Paris.
Operational history
Early DC-7s were purchased only by U.S. carriers. European carriers could not take advantage of the small range-increase of the early DC-7, so Douglas released an extended-range variant, the DC-7C (Seven Seas) in 1956. Two wingroot inserts added fuel capacity, reduced interference drag and made the cabin quieter by moving the engines farther outboard; all DC-7Cs had the nacelle fuel tanks previously seen on Pan American's and South African's DC-7Bs. The fuselage, which had been extended over the DC-6Bs with a plug behind the wing for the DC-7 and DC-7B, was lengthened again with a 40-inch plug ahead of the wing to give the DC-7C a total length of .
Since the late 1940s Pan Am and other airlines had scheduled a few non-stop flights from New York to Europe, but westward non-stops against the prevailing wind were rarely possible with an economic payload. The L1049G and DC-7B that appeared in 1955 could occasionally make the westward trip, but in summer 1956 Pan Am's DC-7C finally started doing it fairly reliably. BOAC was forced to respond by purchasing DC-7Cs rather than wait on the delivery of the Bristol Britannia. The DC-7C found its way into several other overseas airlines' fleets, including SAS, which used them on cross-polar flights to North America and Asia. The DC-7C sold better than its rival, the Lockheed L-1649A Starliner, which entered service a year later, but sales were cut short by the arrival of Boeing 707 and Douglas DC-8 jets in 1958–60.
Starting in 1959 Douglas began converting DC-7s and DC-7Cs into DC-7F freighters to extend their useful lives. The airframes were fitted with large forward and rear freight doors and some cabin windows were removed.