=Simple Soldering.=--Scrupulous cleanliness in everything connected with the process of soldering is essential to success. The ordinary procedure in making a joint is to clean the surfaces first by filing or scraping with a scraper or a knife or a plumber’s shave-hook (Fig. 17). In some cases, dirty metal is cleansed with dilute hydrochloric acid. With or without preliminary heating of the work, flux is then applied to the joint, and the heated bit is held in one hand and a stick of solder in the other, and the stick drawn along the joint while the bit touches it (or “drops” of solder may be transferred to the work by means of the bit). This will cause a line of molten solder to run, and some skill and care are necessary to get just the right amount of solder without wasting it and allowing it to spread in a lumpy fashion beyond the necessary area. The bit is next worked up and down the joint to spread the solder, and by the transmitted heat to make it thoroughly penetrate the joint. This is an outline of the process, and there is a number of points requiring special instruction or a few words of caution.

Note that the work must be filed, scraped, or otherwise mechanically cleaned, and then chemically cleaned by coating with the flux just where the soldering is required. In heating the copper bit do not let it reach even a dull red heat. Lightly dip it into the flux to clean the point; then, with a small button or blob of solder resting on the work, place the bit momentarily upon it to cause the solder to flow, and draw the bit where the solder is required.

Soldering, Brazing and Welding — Part 14

Many beginners try to draw along the solder with an insufficiently heated bit. The result is a series of lumps--“putting it on with a trowel,” as it is sometimes termed. A good joint cannot be made this way, however much solder may be used.

Soldering, Brazing and Welding — Part 14

Some beginners fly to the other extreme, and try to make a neat job with a red-hot bit, which results in the solder assuming a sandy appearance and in the work being discoloured.

Soldering, Brazing and Welding — Part 14

Others try to solder uphill--that is, they hold or place the work in such a way as to cause the solder to flow away from where it is required. The correct method is to solder downhill by tilting or inclining the work, so that the solder will always collect around and travel with the point of the bit. This, besides facilitating the work, makes a strong joint, and imparts a clean and neat appearance to the job.