A combustor is a component or area of a gas turbine, ramjet, or scramjet engine where combustion takes place. It is also known as a burner, burner can, combustion chamber or flame holder. In a gas turbine engine, the combustor or combustion chamber is fed high-pressure air by the compression system. The combustor then heats this air at constant pressure as the fuel/air mix burns. As it burns the fuel/air mix heats and rapidly expands. The burned mix is exhausted from the combustor through the nozzle guide vanes to the turbine. In the case of a ramjet or scramjet engines, the exhaust is directly fed out through the nozzle.
A combustor must contain and maintain stable combustion despite very high air flow rates. To do so combustors are carefully designed to first mix and ignite the air and fuel, and then mix in more air to complete the combustion process. Early gas turbine engines used a single chamber known as a can-type combustor. Today three main configurations exist: can, annular, and cannular (also referred to as can-annular tubo-annular). Afterburners are often considered another type of combustor.
Combustors play a crucial role in determining many of an engine's operating characteristics, such as fuel efficiency, levels of emissions, and transient response (the response to changing conditions such as fuel flow and air speed).
Fundamentals
The objective of the combustor in a gas turbine is to add energy to the system to power the turbines, and produce a high-velocity gas to exhaust through the nozzle in aircraft applications. As with any engineering challenge, accomplishing this requires balancing many design considerations, such as the following: Completely combust the fuel. Otherwise, the engine wastes the unburned fuel and creates unwanted emissions of unburned hydrocarbons, carbon monoxide (CO), and soot. Low pressure loss across the combustor. The turbine which the combustor feeds needs high-pressure flow to operate efficiently. The flame (combustion) must be held (contained) inside of the combustor. If combustion happens further back in the engine, the turbine stages can easily be overheated and damaged. Additionally, as turbine blades continue to grow more advanced and are able to withstand higher temperatures, the combustors are being designed to burn at higher temperatures and the parts of the combustor need to be designed to withstand those higher temperatures. It should be capable of relighting at high altitude in an event of engine flame-out. Uniform exit temperature profile. If there are hot spots in the exit flow, the turbine may be subjected to thermal stress or other types of damage. Similarly, the temperature profile within the combustor should avoid hot spots, as those can damage or destroy a combustor from the inside. Small physical size and weight. Space and weight are at a premium in aircraft applications, so a well designed combustor strives to be compact. Non-aircraft applications, like power-generating gas turbines, are not as constrained by this factor. Wide range of operation. Most combustors must be able to operate with a variety of inlet pressures, temperatures, and mass flows. These factors change with both engine settings and environmental conditions (i.e., full throttle at low altitude can be very different from idle throttle at high altitude). Environmental emissions. There are strict regulations on aircraft emissions of pollutants like carbon dioxide and nitrogen oxides, so combustors need to be designed to minimize those emissions. (See Emissions section below)
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History
Advancements in combustor technology focused on several distinct areas; emissions, operating range, and durability. Early jet engines produced large amounts of smoke, so early combustor advances, in the 1950s, were aimed at reducing the smoke produced by the engine. Once smoke was essentially eliminated, efforts turned in the 1970s to reducing other emissions, like unburned hydrocarbons and carbon monoxide (for more details, see the Emissions section below). The 1970s also saw improvement in combustor durability, as new manufacturing methods improved liner (see Components below) lifetime by nearly 100 times that of early liners. In the 1980s combustors began to improve their efficiency across the whole operating range; combustors tended to be highly efficient (99%+) at full power, but that efficiency dropped off at lower settings. Development over that decade improved efficiencies at lower levels. The 1990s and 2000s saw a renewed focus on reducing emissions, particularly nitrogen oxides. Combustor technology is still being actively researched and advanced, and much modern research focuses on improving the same aspects.