Solid-state chemistry, also sometimes referred as materials chemistry, is the study of the synthesis, structure, and properties of solid phase materials. It therefore has a strong overlap with solid-state physics, mineralogy, crystallography, ceramics, metallurgy, thermodynamics, materials science and electronics with a focus on the synthesis of novel materials and their characterization. A diverse range of synthetic techniques, such as the ceramic method and chemical vapour depostion, make solid-state materials. Solids can be classified as crystalline or amorphous on basis of the nature of order present in the arrangement of their constituent particles. Their elemental compositions, microstructures, and physical properties can be characterized through a variety of analytical methods.
History
Because of its direct relevance to products of commerce, solid state inorganic chemistry has been strongly driven by technology. Progress in the field has often been fueled by the demands of industry, sometimes in collaboration with academia. Applications discovered in the 20th century include zeolite and platinum-based catalysts for petroleum processing in the 1950s, high-purity silicon as a core component of microelectronic devices in the 1960s, and “high temperature” superconductivity in the 1980s. The invention of X-ray crystallography in the early 1900s by William Lawrence Bragg was an enabling innovation. Our understanding of how reactions proceed at the atomic level in the solid state was advanced considerably by Carl Wagner's work on oxidation rate theory, counter diffusion of ions, and defect chemistry. Because of his contributions, he has sometimes been referred to as the father of solid state chemistry.
Synthetic methods
Given the diversity of solid-state compounds, an equally diverse array of methods are used for their preparation. Synthesis can range from high-temperature methods, like the ceramic method, to gas methods, like chemical vapour deposition. Often, the methods prevent defect formation or produce high-purity products.
High-temperature methods
Ceramic method
The ceramic method is one of the most common synthesis techniques. The synthesis occurs entirely in the solid state. The reactants are ground together, formed into a pellet, and heated at high temperatures in an oven. After the precursors are reacted at a high temperature, the oven temperature must be gradually lowered to prevent defects and form a well-ordered crystal.
Using a mortar and pestle or ball mill, the reactants are ground together, which decreases size and increases surface area of the reactants. If the mixing is not sufficient, we can use techniques such as co-precipitation and sol-gel. A chemist forms pellets from the ground reactants and places the pellets into containers for heating. The choice of container depends on the precursors, the reaction temperature and the expected product. For example, metal oxides are typically synthesized in silica or alumina containers. A tube furnace heats the pellet. Tube furnaces are available up to maximum temperatures of 2800oC.
Melt methods
In the case of synthesizing glass ceramics, the synthetic technique involves melting together and then annealing the solidified melt. The annealing temperature allows formation of crystalline structures within the glass. When using volatile reactants, the reactants are put in an ampoule that is kept in liquid nitrogen. An oven heats the sealed ampoule. The solid can have abnormal grain growth (AGG), which may or may not be desirable.
Low-temperature methods
Intercalation method
Intercalation synthesis is the insertion of molecules or ions between layers of a solid. The layered solid has weak intermolecular bonds holding its layers together. The process occurs via diffusion. Intercalation is further driven by ion exchange, acid-base reactions or electrochemical reactions. The intercalation method was first used in China with the discovery of porcelain. Also, graphene is produced by the intercalation method, and this method is the principle behind lithium-ion batteries.
Solution methods
It is possible to use solvents to prepare solids by precipitation or by evaporation. At times, the solvent is a hydrothermal that is under pressure at temperatures higher than the normal boiling point. A variation on this theme is the use of flux methods, which use a salt with a relatively low melting point as the solvent.