_The Scutcher._--In many respects a scutcher resembles an opener; its function is to continue the cleaning and form laps of uniform weight and density for the carding engine. Occasionally the scutcher is the first cleaning machine, in which event cotton, in a loose fleece, is spread evenly upon a lattice. But in order to carry the combination of fibres one stage further, three or four opener laps are generally placed upon the feeder, so that, as the laps unroll, three or four sheets of cotton will be superposed, and in this form are passed by the lattice (F, fig. 4) and the feed-roller (E) to either one or two beaters, which are furnished with two or three blades. The beater (G) flings the cotton against the bars of a grid (H) to loosen, and cause the dirt to pass between the bars, after which the cotton is carried forward upon an air current, in the same manner as in an opener, and formed into a lap. In case two scutchers are required, the laps from the first are fed into the second, where they are similarly treated; in both machines the lever and pendent mechanism furnishes the means by which uniformity is attained. A beater may consist of a straight, smooth blade (as at G), or of a blade provided with stout teeth; in the latter event the operation resembles combing rather than beating. Two-bladed beaters revolve from 1200 to 1500 times per minute; those with three blades from 900 to 1000 times per minute.

_Carding Engine._--The functions of a card (see CARDING) are: to place the fibres parallel; to remove remaining impurities and immature fibres; and to form mature fibres into a porous band, called a sliver. A carding engine consists of three cylinders which are covered with cards; the first, or taker-in (see fig. 5), is the smallest; the second and largest is the main cylinder; and the third is the doffer. If the main cylinder is surmounted with a series of small ones (as at A), the engine is called a roller and clearer card. If a series of fixed strips of card are placed above the main cylinder, the engine is known as a stationary flat card. But if the strips move forward (as at B), it is a revolving flat card. In a roller and clearer card the small cylinders (E) are also covered with cards, but their teeth are bent to oppose those on the main cylinder, and they revolve with a different velocity. The taker-in is covered with saw teeth cut in a strip of steel which is fixed in the surface of that cylinder; it receives the cotton (I) from a feed-roller (C) that turns above a smooth iron table (D) called the feed plate, and strikes out the heaviest particles of remaining dirt. In passing through the fringe of lap, the teeth comb the attached fibres but deliver the loose ones to the main cylinder. The latter carries them into contact with the teeth on the rollers (E), by whose lower surface velocity combing is again effected. Short fibres become fixed amongst the teeth of (A) and (E), but those lying crosswise are transferred from (A) to (E) and from (E) to the clearer, which again presents them to the cylinder.

Encyclopaedia Britannica, 11th Edition, Volume 7, Slice 5 — Part 152