The Napier Sabre is a British H-24-cylinder, liquid-cooled, sleeve valve, piston aero engine, designed by Major Frank Halford and built by D. Napier & Son during World War II. The engine evolved to become one of the most powerful inline piston aircraft engines in the world, developing from in its earlier versions to in late-model prototypes.
The first operational aircraft to be powered by the Sabre were the Hawker Typhoon and Hawker Tempest; the first aircraft powered by the Sabre was the Napier-Heston Racer, which was designed to capture the world speed record. Other aircraft using the Sabre were early prototype and production variants of the Blackburn Firebrand, the Martin-Baker MB 3 prototype and a Hawker Fury prototype. The rapid introduction of jet engines after the war led to the quick demise of the Sabre, as there was less need for high power military piston aero engines and because Napier turned its attention to developing turboprop engines such as the Naiad and Eland.
Design and development
Prior to the Sabre, Napier had been working on large aero engines for some time. Their most famous was the Lion, which had been a very successful engine between the World Wars and in modified form had powered several of the Supermarine Schneider Trophy competitors in 1923 and 1927, as well as several land speed record cars. By the late 1920s, the Lion was no longer competitive and work started on replacements.
Napier followed the Lion with two H-block designs: the H-16 Rapier and the H-24 Dagger. The H-block has a compact layout, consisting of two horizontally opposed engines, one atop or beside the other. Since the cylinders are opposed, the motion in one is balanced by the motion on the opposing side, eliminating both first order and second order vibration. In these new designs, Napier chose air cooling but in service, the rear cylinders proved to be impossible to cool properly, which made the engines unreliable.
Genesis
During the 1930s, studies showed the need for engines capable of developing one horsepower per cubic inch of displacement (about 45 kW/litre). Such power output was needed to propel aircraft large enough to carry large fuel loads for long range flights. A typical large engine of the era, the Pratt & Whitney R-1830 Twin Wasp, developed about from 1,830 cubic inches (30 litres), so an advance of some 50 per cent would be needed. This called for radical changes and while many companies tried to build such an engine, none succeeded.
In 1927, Harry Ricardo published a study on the concept of the sleeve valve engine. In it, he wrote that traditional poppet valve engines would be unlikely to produce much more than , a figure that many companies were eyeing for next generation engines. To pass this limit, the sleeve valve would have to be used, to increase volumetric efficiency, as well as to decrease the engine's sensitivity to detonation, which was prevalent with the poor quality fuels in use at the time. Halford had worked for Ricardo 1919–1922 at their London office and Halford's 1923 office was in Ladbroke Grove, North Kensington, only a few miles from Ricardo, while Halford's 1929 office was even closer (700 yards), and while in 1927 Ricardo started work with Bristol Engines on a line of sleeve-valve designs, Halford started work with Napier, using the Dagger as the basis. The layout of the H-block, with its inherent balance and the Sabre's relatively short stroke, allowed it to run at a higher rate of rotation, to deliver more power from a smaller displacement, provided that good volumetric efficiency could be maintained (with better breathing), which sleeve valves could do.
The Napier company decided first to develop a large 24 cylinder liquid–cooled engine, capable of producing at least in late 1935. Although the company continued with the opposed H layout of the Dagger, this new design positioned the cylinder blocks horizontally and it was to use sleeve valves. All of the accessories were grouped conveniently above and below the cylinder blocks, rather than being at the front and rear of the engine, as in most contemporary designs.