In the afternoon we went to the sugar-house, and I was initiated into the mysteries of the work. There are four agents: steam, fire, cane juice, and Negroes. The results are sugar and molasses. At this ingenio, they make only the Muscovado, or brown sugar. The processes are easily described, but it is difficult to give an idea of the scene. It is one of condensed and determined labor.
To begin at the beginning, the cane is cut from the fields by companies of men and women, working together, who use an instrument called a machete, which is something between a sword and a cleaver. Two blows with this slash off the long leaves, and a third blow cuts off the stalk, near to the ground. At this work, the laborers move like reapers, in even lines, at stated distances. Before them is a field of dense, high-waving cane; and behind them, strewn wrecks of stalks and leaves. Near, and in charge of the party, stands a driver, or more grandiloquently, a contramayoral, with the short, limber plantation whip, the badge of his office, under his arm.
Ox-carts pass over the field, and are loaded with the cane, which they carry to the mill. The oxen are worked in the Spanish fashion, the yoke being strapped upon the head, close to the horns, instead of being hung round the neck, as with us, and are guided by goads, and by a rope attached to a ring through the nostrils. At the mill, the cane is tipped from the carts into large piles, by the side of the platform. From these piles, it is placed carefully, by hand, lengthwise, in a long trough. This trough is made of slats, and moved by the power of the endless chain, connected with the engine. In this trough, it is carried between heavy, horizontal, cylindrical rollers, where it is crushed, its juice falling into receivers below, and the crushed cane passing off and falling into a pile on the other side.
This crushed cane (bagazo), falling from between the rollers, is gathered into baskets by men and women, who carry it on their heads into the fields and spread it for drying. There it is watched and tended as carefully as new-mown grass in haymaking, and raked into cocks or windrows, on an alarm of rain. When dry, it is placed under sheds for protection against wet. From the sheds and from the fields, it is loaded into carts and drawn to the furnace doors, into which it is thrown by Negroes, who crowd it in by the armful, and rake it about with long poles. Here it feeds the perpetual fires by which the steam is made, the machinery moved, and the cane-juice boiled. The care of the bagazo is an important part of the system; for if that becomes wet and fails, the fires must stop, or resort be had to wood, which is scarce and expensive.