2. (Process of Mr Pochin.) Fine China clay is heated in a furnace, and mixed with a suitable proportion of sulphuric acid; the latter being considerably diluted with water, in order to moderate its action, which would otherwise be far too violent. The mixture is then passed into cisterns furnished with movable sides, where, in a few minutes, it heats violently and boils. The thick liquid gradually becomes thicker, until it is converted into a solid porous mass; the pores being produced by the bubbles of steam which are driven through it, owing to the heat resulting from the reaction of the ingredients on each other. This porous mass (ALUM-CAKE; CONCENTRATED ALUM) appears perfectly dry, although retaining a large amount of combined water. It also contains all the silica of the original clay, but in such a state of fine division, that the whole appears homogeneous; whilst it imparts a dryness to the touch which can scarcely be given to pure sulphate of alumina. From this substance a solution of pure sulphate of alumina is easily obtainable by lixiviation, and allowing the resulting solution to deposit its silica before using it, but for many purposes the presence of the finely divided silica is not objectionable. The sulphate of alumina solution so obtained is adapted to all the purposes in dyeing for which alum is now employed; the sulphate of potash or of ammonia in the latter being an unnecessary constituent, and one merely added to facilitate the purification and subsequent crystallisation of the salt. To obtain ALUM from the porous alum-cake, the proper proportion of acid having been used in its preparation, or subsequently added, it is only necessary to precipitate its concentrated solution with a strong solution of a salt of potash, or of ammonia, or a mixture of them, and to otherwise proceed as before.

_Ratio._ In the above process the sulphide of iron of the shale or schist is converted by atmospheric oxygen into sulphate of iron and sulphuric acid; the sulphuric acid decomposes the clay, setting silica free, and producing sulphate of aluminum. The sulphate of iron is mostly got rid of by concentrating the solution of the mixed sulphates, and the mother-liquors are converted into alum by the addition of the salt of potassium. When chloride of potassium is used, it yields chloride of iron and sulphate of potassium, the latter combining with the sulphate of aluminum, and the former remaining behind in the mother-liquor. See ALUMS (in Chemistry).

Cooley's Cyclopædia of Practical Receipts and Collateral Information in the Arts, Manufactures, Professions, and Trades. — Part 193