The setting of one furnace differs from another, in that some are placed higher and others lower; that one is placed higher, in which the man who is assaying the ore or metals introduces the scorifier through the mouth with the tongs; that one is placed lower, into which he introduces the crucible through its open top.
[Illustration 227 (Crucible Assay Furnace): A--Iron hoop. B--Double bellows. C--Its nozzle. D--Lever.]
In some cases the assayer uses an iron hoop[4] in place of a furnace; this is placed upon the hearth of a chimney, the lower edge being daubed with lute to prevent the blast of the bellows from escaping under it. If the blast is given slowly, the ore will be smelted and the copper will melt in the triangular crucible, which is placed in it and taken away again with the tongs. The hoop is two palms high and half a digit thick; its diameter is generally one foot and one palm, and where the blast from the bellows enters into it, it is notched out. The bellows is a double one, such as goldworkers use, and sometimes smiths. In the middle of the bellows there is a board in which there is an air-hole, five digits wide and seven long, covered by a little flap which is fastened over the air-hole on the lower side of the board; this flap is of equal length and width. The bellows, without its head, is three feet long, and at the back is one foot and one palm wide and somewhat rounded, and it is three palms wide at the head; the head itself is three palms long and two palms and a digit wide at the part where it joins the boards, then it gradually becomes narrower. The nozzle, of which there is only one, is one foot and two digits long; this nozzle, and one-half of the head in which the nozzle is fixed, are placed in an opening of the wall, this being one foot and one palm thick; it reaches only to the iron hoop on the hearth, for it does not project beyond the wall. The hide of the bellows is fixed to the bellows-boards with its own peculiar kind of iron nails. It joins both bellows-boards to the head, and over it there are cross strips of hide fixed to the bellows-boards with broad-headed nails, and similarly fixed to the head. The middle board of the bellows rests on an iron bar, to which it is fastened with iron nails clinched on both ends, so that it cannot move; the iron bar is fixed between two upright posts, through which it penetrates. Higher up on these upright posts there is a wooden axle, with iron journals which revolve in the holes in the posts. In the middle of this axle there is mortised a lever, fixed with iron nails to prevent it from flying out; the lever is five and a half feet long, and its posterior end is engaged in the iron ring of an iron rod which reaches to the "tail" of the lowest bellows-board, and there engages another similar ring. And so when the workman pulls down the lever, the lower part of the bellows is raised and drives the wind into the nozzle; then the wind, penetrating through the hole in the middle bellows-board, which is called the air-hole, lifts up the upper part of the bellows, upon whose upper board is a piece of lead, heavy enough to press down that part of the bellows again, and this being pressed down blows a blast through the nozzle. This is the principle of the double bellows, which is peculiar to the iron hoop where are placed the triangular crucibles in which copper ore is smelted and copper is melted.